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AION SERVICES

AION brings ideas to life through sustainable industrial design services, that turn recycled plastic into market-ready products
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DOES YOUR COMPANY HAVE A PRODUCT OR AN IDEA YOU WANT TO PUT TO LIFE?

With in-house design expertise, we create durable, eco-friendly products for various industries, focusing on material selection, efficient manufacturing, and recyclability. Whether you need support from the early concept phase or are ready to optimize and produce an existing product, we ensure innovative solutions tailored to environmental and market demands.

The key steps in this process are:

 

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ALREADY HAVE A FINISHED DESIGN OR PRODUCT YOU WANT AION TO HELP YOU WITH?

AION offers tailored solutions to address your specific needs, even if this is only manufacturing, sourcing of recycled materials or other
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1. Concept & Development

We start by deeply understanding our customers needs, assessing their challenges, and brainstorming solutions that align with their goals. We ensure innovative ideas that are sustainable and user-centric, setting a solid foundation for successful design. Site visits and evaluation of similar products can both be a key step in this process.

AION can assist in developing everything from complex industrial products to simple designs.

2. Design & Prototyping

Our inhouse experts have significant experience from designing products fit for automation, manufacturing (DFM) and an efficient value-chain, and uses tools like SolidWorks. We create precise 3D models and draft detailed design concepts. AION will produce designs fit for the selected manufacturing process. Our prototyping capabilities include:

  • 3D Printing for rapid, cost-effective prototypes.
  • Machined Prototypes for high-precision parts and testing.
  • Custom Molding for specific form and function needs.

3. Material Sourcing

AION work with premium and traceable recycled plastics, ensuring high standards and stability in quality. As we utilize materials for our  existing product portfolio, these are materials and value-chains we already in-depth knowledge on. Our standard materials include:

  • HDPE (High-Density Polyethylene)
  • PP (Polypropylene)
  • LDPE (Low-Density Polyethylene)

These materials often come from marine industry waste such as nets, ropes, trawls, and big bags, supporting sustainability and resource efficiency. If you have other material needs or your own sources of plastic waste you'd like us to utilize then AION can evaluate this through our "Waste to Resource" solution. 

4. Tools & Manufacturing

We guide clients on the best manufacturing processes tailored to their product, volume, and budget, ordering the correct tools needed for manufacturing. Processes we work with often are:

  • Injection Molding for detailed and mass production.
  • Extrusion for consistent, long pieces.
  • Rotational Molding for hollow products.
  • Blow Molding for items like containers.
  • Vacuum Forming for blister type products
  • Machining 

If you have another manufacturing process in mind let us know and we'll be happy to evaluate if we're able to assist you.

5. Supply & Quality Assurance

After everything is set up, AION can take on the role as the single-point of contact in supply of products. Handling material and order processes. As well as delivering you with our annual Impact report on orders for that year.

Our robust quality assurance protocols are set up with manufacturing to ensure structural performance, quality, regulatory compliance and aesthetics are all upheld. This stage is crucial for confirming that your products meet durability and usability standards.

6. End-of-Life Solutions

We integrate a circular approach by designing all products so that they are easy to recycle. Collaborating with our customers, we plan for the return and repurposing of used products to maximize sustainability. This helps achieve zero waste, promoting continuous use of materials within the circular economy.

Waste to Resource Solution for your Plastics

Interested in taking circularity one step further? Making a resource of the plastic used in your existing value-chains will have a real impact for your waste reduction goals, your GHG emissions and could have real financial benefits.

AION experts can analyze your materials and provide strategic advice on designing out waste from your value chain. With our wide network of suppliers we'll help you find the right recycling for your needs.  

 

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DATA COLLECTION

DATA COLLECTION

The first step is to collect as much information as we can on the type of plastics your company and value-chain have. Material composition, use, contaminations and volumes are key factors in evaluating if we can take your waste into recycling and use for our or your products.

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SITE VISITS AND ASSESSMENT

SITE VISITS AND ASSESSMENT

AION experts are always happy to visit your site(s) to further collect the information we need to evaluate the value and the use of your plastic. This can also be done as a first step if you lack material knowledge on the plastics you'd like AION to investigate
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"PROOF OF CONCEPT" PILOT

"PROOF OF CONCEPT" PILOT

Once the initial assessment is complete and AION knows what materials to move forward with. We will set up a proof-of-concept pilot to evaluate the quality of your recycled plastic. In the end we will  assist in  establishing an effective recycling processes. 

PARTNER WITH AION

Partner with AION to transform your waste challenges into opportunities for sustainability and innovation. Together, we can create a circular future where waste is minimized, resources are maximized, and environmental impact is reduced. 
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CUSTOMER CASE STUDY

Discover how AION customers are transforming their business

Custom Solutions FAQs

What services does AION Advisory offer? AION Advisory offers customized advisory services tailored to your unique needs. Our services encompass a wide range of areas including waste management, environmental impact analysis, circular economy strategies, and sustainable product development. 
How does AION Advisory help businesses with waste management? At AION Advisory, we specialize in developing effective waste management strategies for businesses. We analyze your current waste streams, identify areas for improvement, and implement tailored solutions to optimize waste management processes, minimize environmental impact, and maximize resource efficiency. 
Can AION Advisory assist with environmental impact analysis? Yes, we provide comprehensive environmental impact analysis services to help businesses understand and mitigate their environmental footprint. Our team conducts thorough assessments, evaluates environmental risks, and provides actionable insights to drive sustainable decision-making. 
What is AION's approach to circular economy strategies? AION Advisory is committed to promoting circular economy principles. We work closely with businesses to develop innovative circular solutions that minimize waste, maximize resource utilization, and create value throughout the product lifecycle. Our holistic approach ensures that businesses can thrive in a sustainable and circular economy. 
How does AION Advisory support sustainable product development? We support businesses in achieving their sustainability goals by offering expertise in sustainable product development. Our team collaborates with clients to design and develop custom-made products and solutions that prioritize environmental performance, durability, and circularity. From concept ideation to product launch, we guide businesses every step of the way. 
What industries does AION Advisory serve? AION Advisory caters to businesses across various industries, including manufacturing, retail, hospitality, food and beverage, and more. Our versatile expertise allows us to address the unique sustainability challenges faced by different sectors and tailor solutions to meet their specific needs. 
How can businesses get started with AION Advisory? Getting started with AION Advisory is simple. Contact us today to schedule a consultation with our team. We'll discuss your objectives, assess your sustainability needs, and develop a customized advisory plan to help you achieve your goals. Let's embark on the journey towards a more sustainable future together. 
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What is Circularity as a Service (CaaS) offered by AION? Circularity as a Service (CaaS) provided by AION is a customized solution designed to ensure fully traceable and responsible sourcing, production, design, and product development from recycled and repurposed materials. It encompasses a range of services aimed at promoting circularity and sustainability throughout the product lifecycle. 
What services does AION offer under its Circularity as a Service (CaaS)? AION offers a comprehensive suite of services under its Circularity as a Service (CaaS) model, including circular design, manufacturing and value chain design, material expertise, waste management and logistics, as well as ESG (Environmental, Social, and Governance) and LCA (Life Cycle Assessment) analysis. These services are tailored to meet the unique needs of businesses seeking to adopt circular practices. 
What expertise does AION have in-house to support its CaaS offerings? AION boasts a team of experts with diverse skill sets to support its Circularity as a Service (CaaS) offerings. This includes professionals specializing in circular design, manufacturing and value chain design, material science, waste management and logistics, as well as ESG and LCA analysis. Our multidisciplinary team collaborates closely to deliver holistic and effective solutions. 
How does AION ensure the quality and sustainability of its CaaS solutions? AION has established a global network of vetted and high-quality manufacturers to ensure that new circular materials are integrated into closed loops in the most environmentally responsible manner. By leveraging our extensive network, we minimize transport emissions and maximize the sustainability of our CaaS solutions, delivering tangible environmental benefits to our clients. 
Can AION's CaaS solutions be customized to meet specific business needs? Yes, AION's Circularity as a Service (CaaS) solutions are fully customizable to meet the unique requirements of each client. Whether you need assistance with circular design, material selection, waste management, or any other aspect of the circular economy, our team will work closely with you to develop tailored solutions that align with your sustainability goals and objectives. 
How can businesses get started with AION's CaaS offerings? Getting started with AION's Circularity as a Service (CaaS) solutions is simple. Contact us today to schedule a consultation with our team. We'll discuss your specific needs, assess your current practices, and develop a customized CaaS plan to help you transition to a more sustainable and circular business model. Let's embark on the journey towards a circular economy together. 
What is AION's approach to developing custom solutions? At AION, we take a comprehensive approach to developing custom solutions tailored to your specific needs. Our process begins with understanding your requirements and challenges, followed by drafting innovative solutions that prioritize design excellence and environmental impact.
How long does it take to develop a custom solution with AION? The duration of the custom solution development process varies depending on the complexity of the project. We strive to deliver efficient and timely solutions while ensuring that every aspect is meticulously planned and executed to meet your expectations. 
What does AION's Circularity as a Service (CaaS) entail? AION's Circularity as a Service (CaaS) model provides a comprehensive solution that encompasses waste take-off services or the provision of products as a service. This flexible approach allows you to choose the pricing model that best suits your needs, whether it's product pricing or leasing options. 
How does AION ensure transparency and accountability throughout the process? Transparency and accountability are core principles at AION. We provide detailed impact reports that showcase the environmental benefits achieved through our solutions, including waste reduction, resource conservation, and overall sustainability. Additionally, our team remains accessible to address any questions or concerns you may have at every stage of the process. 
Can AION assist with compliance and regulatory requirements? Yes, AION is committed to helping you navigate compliance and regulatory requirements effectively. Our team stays up-to-date with industry regulations and standards, ensuring that our solutions align with legal requirements and best practices. We provide guidance and support to help you meet your compliance obligations seamlessly. 
How does AION ensure the quality and effectiveness of its solutions? AION places a strong emphasis on quality assurance and continuous improvement. We leverage our expertise in circular economy principles, material science, and sustainable design to develop solutions that are not only effective but also environmentally friendly. Our processes are backed by rigorous testing and evaluation to ensure the highest standards of quality and performance. 

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